IMTMA Training Centre

Manufacturing Excellence through Productivity Improvement

Date : 26 to 27 Jun, 2018

@ Bangalore

Last date for registration 19 June 2018

INTRODUCTION

Manufacturing excellence / World class manufacturing, is the best ability of any company to provide high quality, competitive priced products and services in a global market place. Today’s challenges in achieving world class stature in manufacturing include improving product quality, increasing productivity, shortening new product development cycle and bringing in culture of innovation etc. Productivity of equipment is one of the key areas need to be focussed to achieve world class manufacturing. Overall Equipment Effectiveness (OEE) is the single best metric for identifying the losses and improve the productivity of the manufacturing equipment. OEE is a performance metric compiled from data on machine availability, performance efficiency and rate of quality, that is collected either manually or automatically.

Achieving word class OEE of 85% is a challenging task for any industry. Educating people about OEE, constant monitoring of OEE and adopting right lean tools to improve OEE is very much required in any industry to achieve world class productivity. Today lean tools like TPM, SMED, Jishu Hozen, Kaizen etc. are effectively used to improve OEE in an industry. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organising a 2 day programme on Manufacturing Excellence through productivity Improvement on 26 - 27 June 2018 at Bangalore.

FOCUS AREAS
 
  • Concept of World class OEE
  • Reasons for low OEE-Losses in Production
  • Concept of OEE calculation
  • Common myths in calculating OEE
  • On line monitoring of OEE - Software solution for measurement of OEE as a pre cursor to Industry 4.0
  • Automatic data collection and idle time analysis - advantages
  • How to improve OEE
  • Overview of Lean tools like TPM, Jishu Hozen, SMED, KAIZEN, DOE, Quality tools, 8D approaches etc. to achieve world class OEE
  • Successful case studies on OEE improvement
  • Live Demo of On line OEE monitoring solution in a manufacturing industry*

*Note: Plant visit of participants will be subject to the approval of the hosting industry.

Key Take Aways
 

After undergoing the programme, the participants will be able to -

  1. Understand world class OEE
  2. Understand losses (MUDA) contributing to low OEE
  3. Calculating OEE and understand Benefits of monitoring OEE
  4. Understand how OEE can be monitored using software
  5. Improve Availability Efficiency using lean tools
  6. Improve Performance Efficiency using lean tools
  7. Improve Quality efficiency using quality control tools
  8. Learn Sustaining OEE

Rs. 7500/- *

IMTMA Members / Micro Companies / Individual

Rs. 8500/- *

IMTMA Non Members

Participation Fee
 

+ 18% GST per participant

Group Concession : 10% for 3 to 5 and 20% for 6 and more delegates being nominated from the same company
(subject to availability of seats)

Register for this Programme
 
Participant Profile

This programme will benefit senior management team / decision makers / HODs looking for productivity improvement, cost control and optimisation. This programme will benefit Managers, Engineers and Middle Management personnel involved in Production, Process Planning, Methods, and other related areas from Automobile & Auto Components, Machine tools, CNC Shops, Defence & Railway establishments, General Engineering and other manufacturing industries.

The programme will be highly interactive where participants can raise questions and solicit feedback from the expert faculty.

Faculty

This programme will be conducted by the following industry experts.

Mr. Gautam Doshi - Industry expert with over 35 years of experience in Machine Tool and Automotive industry. He is advisor, IMTMA and has conducted several training programmes, seminars & workshops on machine tool related subjects. He is a consultant to reputed companies in the area of Productivity and Quality improvement and Advisor to many companies manufacturing automotive components and Dies & Moulds. Mr.Doshi is former Vice President & Technical Director, PMT Machine Tool Automatics Ltd., Pune and has also served in Tata Motors for over 5 years. He is the author of several IMTMA publications such as ‘First Time CNC’, Guidelines on Process Capability to name a few.

Mr. Ajit Kumar - industry expert having more than 43 years of experience. He has M.Tech in Foundry Technology from IIT Kharagpur and Bachelor degree BE from Bangalore University. He was AVP of Federal mogul when retired. Having 33 Years of experience in Manufacturing and Management of Auto Component Industry, 10 Years in Teaching M.Sc. and MTech students in Manufacturing Engineering and Management discipline. He is also an independent director for many industries.

Mr. Vinayak D Kamath – Industry expert having 30 plus years of experience in manufacturing industry. He is Vice President at Auto CNC Private Limited heading Operations and Marketing. He is specialised in Autonomous Maintenance of machines, Good manufacturing practices including 5S,Kaizen,QCC, etc.

Participants Feedback

"Training was very good to understand everything about 'OEE' calculations"
- Mr. Kannan Elumalai, L&T Integrated Engineering Solutions

"Although we are from the Heat treatment services background, the programme gave us a lot of ideas to implement in our work area"
- Ms. Usha Pais, Ace Carbo Nitriders

Industries Participated

The previous programmes have been well received by delegates from Aequs, John Crane Sealing Systems, Nexteer Automotive, Sansera Engineering, Triveni Engineering and Industries, Walvoil Fluid Power, etc.

 
For Registration Contact

Mary George

Senior Executive Officer IMTMA

Telephone : 080 6624 6512
Mobile : +91 9880569034
Email : mary@imtma.in

  
REGISTRATION : Prior registration for participation is necessary. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.
Important Information : Participation fee includes, course material, working lunch and tea / coffee. Interested companies are requested to register online by clicking on 'REGISTER' button and by filling up the nomination authority and participant's details in specified form.

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