IMTMA Training Centre

Productivity Institute


IMTMA Productivity Institute is equipped with state of the art training facilities including production CNC machines, metrology equipment including CMM, CAD/CAM systems, latest cutting tools, work holding accessories, robots and other industrial automation accessories. Hands-on training is imparted in a wide variety of subjects resulting in Productivity and Quality improvement in manufacturing industries.

State of the Art Training Facilities

Hands on training / Real time practical demonstration using machines and equipment

Training by Subject Matter Experts with more than three decades of experience

Live Demonstrations, Group Exercises, Presentations and Industry Visits

Discussions on Industry Case Studies and Practical Examples

Interactive Sessions

CNC Vertical Machining Centre - BFW

Interchangeable Quick Clamping systems - Jergens, Alukeep, Sarda

CNC Turning Centre - Jyoti

Shrink fit system/ Holders - Bliz

CNC Lathe Simple Turn - Ace Designers

Digital Height gauge - Electronica

CNC Co-ordinate Measuring Machines - Hexagon Metrology

TPM trak system for productivity monitoring - AMIT

6 axis Welding and Machine Tending Robot with 2D vision system - FANUC

5 axis material handling robot - TAL Manufacturing Solutions

CAD/CAM Softwares - Cadem, Mastercam

Cutting tools and holders - Taegutec, Komet

Cutting fluid and accessories - Blaser

PC based CNC Programming & Simulation Kits - FANUC and Siemens

Hydraulic, Pneumatic Training Kits - Bosch Rexroth

Digital/ Air Gauges/ Measuring Instruments - Baker

Tool Management System Including Non-contact type tool pre setter - Zoller

PLC, Servo and VFD Training kits - Mitsubishi Electric, Siemens

Touch probe for tool setup & work set up - Blum, Renishaw

Vision Inspection System - Customized Technologies

Interchangeable clamping system and Hydraulic holders - Schunk

 

26
August, 2019

TRIZ - Innovation Workshop

26 to 28 August, 2019,
TRIZ, a Russian acronym for “Theory of Solving Inventive Problems” developed by Genrich Altshuller, a Russian inventor, addressed above critical challenges. Altshuller developed a systematic approach, once understood and followed will empower toolkit for everyone to invent.
27
August, 2019

Improving Process Capability

27 to 28 August, 2019,
Control Charts and SPC techniques are used by Quality / Process engineers in the Industry for many years, for process control and calculating process capability. Yet there are few myths which need to be discussed and clarified in every practicing engineer's mind. Often this topic is taught / learnt from the standpoint of a statistician or just as a metric. Engineers fail to understand the reasons and the impact of the process variation on the product in a real life scenario; Particularly because data collection & calculation of performance has been simplified and automated today like never before, many engineers have missed on development of an insight and ability to interpret the numerous d
29
August, 2019

Manufacturing Automation using Robots

29 to 30 August, 2019,
ROBOTS have been proven to deliver a host of benefits in a wide variety of manufacturing applications. Industries introducing robots to their production processes have typically seen a significant transformation in their productivity and efficiency, with higher levels of output, product quality and flexibility amongst the many other improvements. Though the robotic revolution in India is driven by the automotive industry, other applications like – machine tending, foundry, medical components processing, etc., are also growing.
29
August, 2019

Assembly, Welding and Inspection Fixtures-Design and Manufacturing

29 to 30 August, 2019,
Fixtures are used in almost all the segments of the engineering industry and are considered to be critical for achieving optimum quality and productivity of various products. Any shortcomings in the design and manufacture of these fixtures have a direct negative impact on the assemblies manufactured. A well designed and manufactured fixture is the result of a systematic approach which takes into consideration the respective processes and the various design and manufacturing challenges. Keeping this in view, Indian Machine Tool Manufacturer’s Association (IMTMA) is organizing a 2 day programme on Assembly, Welding and Inspection Fixtures- Design and Manufacturing on 29 - 30 August 2019 at
05
September, 2019

Fundamentals of Advanced Product Quality Planning(APQP) and Implementation of the Production Part Approval Process (PPAP)

5 to 6 September, 2019,
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach & upfront actions to ensure first time right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster well in time, defect free and within budget. The APQP is well supported by PPAP to ensure consistent quality supplies as per customer requirement
06
September, 2019

Hot Forging Technology-Processes, DFM, Quality and Cost considerations.

6 September, 2019,
Forging is in a transition from black smithy to modern technology led manufacturing. Forging finds its use in various industries and has several applications using different metals and alloys. Forging cannot be substituted due to its strength properties. Since Forging is energy and cost intensive process it is important to understand the basics and modern methods to make forging a very competitive technology. This program covers the basics of forging technology to modern manufacturing , engineering and quality aspects and modern concepts of CAE and IOT also will be dealt with as the new generation forging is about complex shapes , complex practices which eventually make forging competitive
09
September, 2019

Foundation Course in Industrial Automation including Robotic Application

9 September to 16 October, 2019,
Industrial Automation has become integral part of all modern manufacturing processes and is constantly upgraded keeping up with latest technological developments to ensure increased productivity with improved product quality. Increased use of automation also means requirement of engineers with adequate training in all aspects of industrial Automation and best manufacturing practices is highly crucial.
09
September, 2019

Geometric Dimensioning and Tolerancing (GD&T) per ISO standards

9 to 10 September, 2019,
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. ISO/TC 213 Dimensional and geometrical product specifications and verification standardizes geometrical product specifications (GPS), i.e. macro and micro geometry like dimensional and geometrical tolerancing and the related verification principles.
10
September, 2019

Design and Processing of Plastic parts

10 to 11 September, 2019,
We are said to be living in an era of Plastics since 1974, as the world consumption of plastics from that year onward exceeded that of steel by volume! From household appliances to airplanes, from tooth brushes to telephones, from Computers to cars, everything seems to be made out of plastics these days. The reasons are not far to seek. Injection molded plastic parts offer unbeatable combination of Light Weight Construction, Flexibility, Toughness, Chemical Resistance, Long-term Performance and Cost Effectiveness. World Class Injection Moldings are a result of Knowledge of Plastics, Excellent Part Design, Robust Mold Design, Methodical Mold Manufacture, Optimum Process Parameters and Reliabl
12
September, 2019

Cost & Cycle time reduction in CNC Machining

12 to 13 September, 2019,
In the highly competitive market scenario, customers determine the price of a product and entrepreneurs need to continuously fine tune the costs to realize profits. Machine utilization has a major impact in reducing the manufacturing cost of components. Most CNC machines are underutilized with only 20% time effectively spent in cutting & the rest in non-value adding operations. Although the material cost cannot be reduced, the cycle time and machining cost can be reduced drastically.
12
September, 2019

Implementing Industry 4.0 in Indian Context

12 September, 2019,
With an increasingly globalised manufacturing environment, it is expected that Industry 4.0 must form a key part of the intellectual debate. This programme will benefit CEOs, Senior Executives, Engineers and Middle Management personnel involved in Production, Process Planning, Methods, and other related areas from Automobile & auto ancillaries, Machine tool, CNC Shops, Defence & Railway establishments, General Engg. and other manufacturing industries.
13
September, 2019

Applied Metallurgy for Engineering Industry

13 to 14 September, 2019,
Metallurgy pervades the full gamut of engineering product design and processes. It is the basis from which optimum properties for a given design are determined. Component properties must be adequate to ensure the desired product life in complex environments involving wear, corrosion, and elevated temperatures. In the present day of high degree of Quality with low degree of Rejection of products, sound knowledge of Metallurgy is of paramount importance for engineers in all functions related to manufacturing. This will allow optimum selection of materials in order to achieve a product first time right as well as maintaining the desired quality of the product throughout its life cycle.
16
September, 2019

Advanced CNC Programming using Mastercam

16 to 21 September, 2019,
In 3D CNC machining, CAM Programming plays an important role and many a times, the cycle time, part quality and surface finish are dependent on the CAM programming strategies. While the latest CAM systems have efficient strategies from Roughing to Finishing, it is imperative that the CAM Programmer must have a thorough knowledge about the CNC machine, CNC Tooling as well as the CAM system to deliver the optimum output.
16
September, 2019

Maintenance, Troubleshooting & Innovation of Hydraulics & Pneumatics

16 to 17 September, 2019,
Hydraulics and Pneumatics systems form the two basic methods of powering the industrial machinery. They form an integral part of any mechanical system and find a variety of applications in the manufacturing industry – right from simple hand tools to sophisticated CNC machine tools. Today, the advent of Electro hydraulics & Pneumatics opened up new fields of application with more challenging tasks in process control. Proper knowledge about the Hydraulics & Pneumatics circuits is a must for maintenance engineers in order to ensure trouble free operation of the systems as well as to undertake trouble shooting activities. Keeping this in view, Indian Machine Tool Manufacturers' Associati
17
September, 2019

Gear Metrology and measuring methods

17 to 18 September, 2019,
Gears and Gear drives are one of the key components of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipments. Today the designers are facing challenges of demands about increasing lifetime, power transmission and noise emission, whereas the size and weight of gear drives is constantly reduced. The accuracy of gears is crucial for achieving the above functional demands.
17
September, 2019

Inspection of Sheet Metal Formed Components

17 to 18 September, 2019,
Stamping and bending allows sheet metal to be produced according to any desired freeform shape. The shape of the mating surfaces is important to obtain a good fit between assembled parts. To ensure that geometry specifications are actually met, freeform surfaces can be verified using many inspection methods depending on the complexity of the feature, the tolerance expectation and the class of the component. Also critical is the positioning and dimensioning of geometric features, such as holes and slots in automotive sheet metal components. Most features either serve as reference locations for part positioning or as attachment points for trim components. Inspection of Sheet Metal Formed C
19
September, 2019

Geometric Dimensioning & Tolerancing - Advanced

19 to 20 September, 2019,
The Geometric Dimensioning and Tolerancing systems have been getting evolved over the last 20 plus years continuously. Globalization in various streams of engineering has been instrumental in defining the details and implementation . ASME has revised and improvised the definitions in the last release of year 2009 with examples in which almost all the readers find their own parallels.
19
September, 2019

Understanding and implementing of risk assessment through FMEA

19 to 20 September, 2019,
In today's competitive market environment, the industry has realized the fact that servicing unreliable products is a very costly proposition. To a large extent, reliability is built into the product during the design and development phase. Failure Mode & Effects Analysis (FMEA) is an essential ingredient of reliability engineering and is a very powerful and effective technique used for improvement in the methodology used for design, assembly, materials engineering, servicing etc., for a diverse range of products and processes.
20
September, 2019

Achieving Manufacturing Excellence through Enhanced OEE

20 September, 2019,
Overall Equipment Effectiveness (OEE) is the single best metric for identifying the losses and improve the productivity of the manufacturing equipment. OEE is a key performance indicator, which measures, out of available time how much time is efficiently utilized in producing saleable goods.
20
September, 2019

Artificial Intelligence & Machine Learning for Manufacturing Industry

20 September, 2019,
Few decades back Artificial Intelligence started as a profound academic research oriented subject with main aim of emulating human learning mechanism at machines. With the variety and volume of “Big Data” now getting available well beyond the realm and scope of “natural learning”; there are very compelling drivers to accelerate and exceed the natural intelligence and learning based on the same. While Industry 4.0 automates the Data / Sensing automation, connectivity and analytics … the benefits any organization could derive would depend on how it leverages the information influx with “Predictive” and “Adaptive” control for machines, processes and Business as a whole. To pr
23
September, 2019

Reliability Engineering - Concept, Calculation, Techniques and Tools

23 to 25 September, 2019,
Reliability, Availability & Maintainability (RAM) are becoming very important aspects for the Product and Process Industries worldwide. The customers are well informed about the RAM’s requirements, and demanding certain target values for these probabilities. Considering the fact, that the Reliability Predictions are useful for the companies in the project bid stage itself to have a clear understanding of the design parameters and the goal setting gaps.
23
September, 2019

Finishing School In Production Engineering

23 September to 22 October, 2019,
Today CNC Machines form the core of manufacturing operations right from producing auto parts to mission critical aero space components and CNC machines are deployed aiming at increased productivity, highest accuracy and improved surface finish.
25
September, 2019

Cleaning of machined components

25 September, 2019,
Parts cleaning, like most metalworking processes, are experiencing ever tightening specifications. Owing to the constantly increasing requirements in terms of efficiency, quality and environmental protection the cleaning of industrial parts has become absolutely essential in modern manufacturing processes. It is highly critical especially in case of automotive components, aerospace parts and medical implants.
26
September, 2019

Powder Metallurgy and its applications

26 to 27 September, 2019,
Powder Metallurgy is one of the modern most technology which is practiced in India since late 18th century for manufacturing various products for precision requirement. One should understand the actual technique of Manufacturing using Powder Metallurgy and numerous applications which are very popular. This technology is being talked about too much less compared to other manufacturing methods like Machining, casting, forging, etc., even though the application of this technology is very wide. There are many applications of powder metallurgy like cutting tools, Mining tools, automotive components, Aircraft components, wear components, etc.
26
September, 2019

Applied Metallurgy for Engineering Industry

26 to 27 September, 2019,
Metallurgy pervades the full gamut of engineering product design and processes. It is the basis from which optimum properties for a given design are determined. Component properties must be adequate to ensure the desired product life in complex environments involving wear, corrosion, and elevated temperatures. In the present day of high degree of Quality with low degree of Rejection of products, sound knowledge of Metallurgy is of paramount importance for engineers in all functions related to manufacturing. This will allow optimum selection of materials in order to achieve a product first time right as well as maintaining the desired quality of the product throughout its life cycle. Keeping

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