IMTMA Training Centre

IMTMA Scheduled Programmes


IMTMA 2020 - 21 Calendar | Jan to Mar Calendar - Pan India
10
January, 2020

Finishing School in Production Engineering

10 January to 8 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
The Indian manufacturing sector has become major destination for global players not only for their manufacturing activities but also for marketing their latest developments specially in the field of CNC technologies. However, increased use of CNC machines / CNC automation doesn’t result in enhanced productivity directly. Systematic training in best manufacturing practices is highly crucial and well trained manpower can bring in significant improvement in productivity and quality levels thereby increased profitability. Amidst the competitive work environment today, Effective utilisation of resources including CNC machines, tooling, work holding and other accessories is the key to realise ev
20
January, 2020

Finishing School In Production Engineering

20 January to 15 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
The Indian manufacturing sector has become major destination for global players not only for their manufacturing activities but also for marketing their latest developments specially in the field of CNC technologies. However, increased use of CNC machines / CNC automation doesn’t result in enhanced productivity directly. Systematic training in best manufacturing practices is highly crucial and well trained manpower can bring in significant improvement in productivity and quality levels thereby increased profitability. Amidst the competitive work environment today, Effective utilisation of resources including CNC machines, tooling, work holding and other accessories is the key to realise ev
23
January, 2020

Defects and Analysis of Painting & Coating Applications

23 to 24 January, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
In today’s manufacturing scenario, where shortage of raw material, power & increasing pressure to reduce costs are the order of the day, Painting / Coating application is possibly the most troubled issue. While we are nearly at par with global standards in metal working, we definitely lack in Finishing and Powder Coating Applications operations.
24
January, 2020

"Masterclass in HOT Forming Technology"

24 January, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Hot Forming is becoming vitally important technology for Automotive and Aerospace Sector since it enables Light-weighting with use of Higher Strength Material. To start with this technology have been dismissed as “too Futuristic”, “Costly and Complicated’ and “to be minimally used and outsourced where it must be used”
25
January, 2020

"Masterclass in SMART Automation in Sheet Metal Forming"

25 January, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Indian Industry has been using sheet / tube cutting and bending equipment largely as manually operated and managed standalone production units. This has certainly been affecting the productivity, quality and cost performance of such equipment and processes. With host of automation features and supporting Software eco-system around the basic equipment; a situation is fast approaching that unless these are implemented there is risk of becoming non-competitive in International Market. There are plenty of similar looking Press Brakes, CNC Punch Presses and Tube Benders available in the market and these features only add some differentiation element.
27
January, 2020

DESIGN OF GEARBOX - INDUSTRIAL MACHINERY

27 to 31 January, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
This course is structured with an introduction to elements of Gear box and more focused towards Industrial applications. Introduction to types of gears, gear profiles, gear calculations, gear standards being a part of the curriculum. Introduction to design input for gearbox design, conceptualization gear layout, sizing of gears and shafts, calculations on gears, bearing selection, seals, keys and standard parts used in gear box. Part modelling, assembly modelling and detailed drawing using popular design CAD tools will be carried out as a project. DFM and DFMA will be a key points addressed in the training.
27
January, 2020

Defects Analysis of Paint & Powder Coating Applications

27 to 28 January, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
In today’s manufacturing scenario, where shortage of raw material, power & increasing pressure to reduce costs are the order of the day, ‘Painting / Coating application’ is possibly the most troubled issue. While we are nearly at par with global standards in metal working, we definitely lack in finishing and Powder Coating Applications operations. The stark difference is visible when it comes to exporting our goods. Lack of knowledge in Defect Analysis especially in painting / powder coating and Buck passing between paint or powder suppliers vs equipment suppliers lead to high rework and rejection rates. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is o
29
January, 2020

Customer Focused Daily Work Management

29 January, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
In today’s Business scenario, Indian Industries/OEMs are surging into global market including those in developed countries like USA, EUROPE and JAPAN . This necessitates to create built in quality in their products which can comply to the world class standards. OEMs are offloading about 90% of their components mostly fully finished to suppliers to cut the cost . Their performance goes parallel to the performance of the suppliers in both Quality and Delivery. Most of the Suppliers are in Fire Fighting Mindset and driven by Customer.? Answer of this question lies in DWM . DWM is that Convex Lens which when put in front of the Sun (TPM, TS, IATF etc) start burning the objects
30
January, 2020

Understanding & Implementing of Risk Assessment through FMEA

30 to 31 January, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
In today's competitive market environment, the industry has realized the fact that servicing unreliable products is a very costly proposition. To a large extent, reliability is built into the product during the design and development phase. Failure Mode & Effects Analysis (FMEA) is an essential ingredient of reliability engineering and is a very powerful and effective technique used for improvement in the methodology used for design, assembly, materials engineering, servicing etc., for a diverse range of products and processes.
03
February, 2020

DESIGN OF FIXTURE (MACHINING)

3 to 7 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
The course is structured with introduction to Fixture Design basics to final design. Design of fixture is key to effective utilization of machine tools. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in right fixture differentiates excellent organizations
03
February, 2020

Basics of Mechanical Design

3 to 7 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Programme is focused on developing the basic design skillsets for design engineers to enhance their efficiency and productivity. The programme will focus on design fundamentals which are most important for any design engineers working in any Industrial sector. Systematic and quantitative design engineers play a very vital role in product design. It will be a highly interactive training session and covers the entire 360° view on Basic machine design aspects.
06
February, 2020

"Heat Treatment-Metallurgy and Processes"

6 to 7 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Heat Treatment is a core manufacturing process carried out under controlled application of temperature and atmosphere to optimize certain physical and mechanical properties of metals/alloys. Heat treatment is an enabling process that can improve product performance by increasing its strength or other desirable characteristics such as machinability, formability, ductility, etc. The process of heat treatment has a major bearing on the quality of the end product and finds a wide application in many industries such as Automobile & Auto Components, Dies & Mould, Machine Tools, Aerospace, General Engineering and so on.
06
February, 2020

Building Lean Culture through Value Stream Mapping (VSM)

6 to 7 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
VSM monitors & controls the VA & NVA activities and aids in productivity improvement. It provides graphical view of the entire operation in the industry, right from procuring the raw material to the dispatch the finished product to the customer. It develops the scope for making improvements in the existing state.
10
February, 2020

Foundation Course in Industrial Automation and Robotics

10 February to 16 March, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Industrial Automation has become integral part of all modern manufacturing processes and is constantly upgraded keeping up with latest technological developments to ensure increased productivity with improved product quality. Increased use of automation also means requirement of engineers with adequate training in all aspects of industrial Automation and best manufacturing practices is highly crucial.
10
February, 2020

Machine Tool Design - Metal Cutting SPM

10 February to 4 April, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
The course is structured with introduction to Design fundamentals and more focused on machine tool design. A complete Design of metal cutting Special Purpose Machines will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular design CAD tools and preparing the final manufacturing drawings in par with industry standards, Design for Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be highly interactive and hands on training session and covers entire 360° view on machine tool design aspects
10
February, 2020

Gear Manufacturing processes

10 to 12 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Gear manufacturing is a fairly complex metal cutting process and forms an integral part of many industrial products. Gears and Gear drives are one of the key components of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipments. Proper understanding about the various Gear manufacturing processes and controlling parameters is essential in order to meet the growing demands for better productivity and quality of gears.
10
February, 2020

Hands on training in programming & Operation of CNC Turning Centre

10 to 14 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
CNC machines have become the order of the day in every manufacturing industry. These applications are wide spread in mass production units, batch production as well as in tool room industries. Thorough understanding of Programming and Operation of the CNC machines is a must in order to realize the maximum output. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 5 day programme on Programming and Operation of CNC Machining Centres on 10- 14 Feb 2019 at Pune. This programme will address the programming and operation of CNC Machining centres in detail including finer aspects like control of dimensions, surface finish and optimization of machining
10
February, 2020

TRIZ: Shortcut to Innovative Solutions

10 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
In industrial world all efforts for Innovation and Problem Solving get severely limited by quality, spread, reach and effectiveness of “Brainstorming”. In extreme cases either Brainstorming sessions may remain inconclusive and lead nowhere OR they may get short closed echoing the precast ideas of leader OR they throw up random ideas which often may not be workable. TRIZ is a technique which leads to focused ideation so that the brainstorming group gets guided towards solutions which have had better hit rate in comparable situations elsewhere, based on historical empirical data. In order to create awareness so that TRIZ methodology could be put into organization DNA rather than having to
13
February, 2020

Forging Technology-Processes,DFM,Quality and Cost considerations

13 to 14 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Forging is in a transition from black smithy to modern technology led manufacturing. Forging finds its use in various industries and has several applications using different metals and alloys. Forging cannot be substituted due to its strength properties. Since Forging is energy and cost intensive process it is important to understand the basics and modern methods to make forging a very competitive technology.
13
February, 2020

Finite Element Methods(FEM) for structural design-How and Why?

13 to 14 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
Increasing focus on reduction of cost, weight and development time of structures with improved performance of structures necessitates use of computer-aided design and analysis tools. Finite Element Analysis is a methodology that helps engineers in this area. In this methodology, a mathematical model of physical behaviour of a phenomenon is created and is packaged in a software, leaving only the job of creating the geometric model and initial/boundary conditions for the phenomenon to the user. This activity, unless done with proper understanding of how the input data is used to create mathematical model, can lead to totally incorrect results. For effective use of the software, users’ unders
13
February, 2020

Towards Zero-Defects in Welding Technology

13 to 14 February, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Industry 4.0 is the current trend in manufacturing world over. Welding, being an essential and important part of any sector of economy, it is also getting ‘intelligentised’ by Virtual Reality, Internet of Things, Quantum Computing, Artificial Intelligence, Additive manufacturing, Cobots etc. Welding fraternity, therefore, is also addressing the needs and implication of Welding 4.0 environment in the immediate future, in which nothing is certain.
17
February, 2020

Noise, Vibration and Harshness (NVH) Considerations in Design and Predictive Maintenance

17 to 18 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Vibration is one of the most pervasive problems in engineering industry. Time dependent motion related to vibrations is not only a cause for fatigue failures but also lead to undesirable deflection of structures. The latter is of high concern for many machine tools as it directly affects the quality of the output of the machine. In addition, in many situations, excessive vibrations also lead to noise problem in work area. Hence, a good understanding of the phenomenon – its characteristics and means of its control, is essential.
17
February, 2020

Electric Motors: Application, Selection, Sizing and Optimization

17 to 18 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
Electric Motors play an important role in Both in Industry and Household. Motor converts electrical energy to Mechanical energy. Motors are used in industry for operating cranes, Blowers, Machines, Machine tools, Compressors, conveyors, Hydraulic & Oil pumps, Robots, Loco engines and host of other equipment. Domestic goods like washing machines, Mixers, Water pumps, Fans, lifts etc. also need Motors. Types of motors, Principle of working, Parts, Method of starting, speed control, Mounting Methods, Temperature rise, Insulation, Protection, Cooling methods, Duty cycles, Torque and speed characteristics, Efficiency and other aspects of motors are very important for all users in the industry. P
17
February, 2020

Design of Hydraulics System

17 to 21 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
The course is structured with the introduction to the basics of Hydraulics system to complete design. The design of Hydraulics is key to effective utilization of any Mechanical Application. Hydraulics design if not implemented correctly results in poor performance & quality problems during running. Conceptualization w.r.t the actual requirement in terms of force, speed and safety is very essential during design. Selection of hydraulic elements, sizing of elements, calculations for optimization, design of entire system is very vital in any mechanical industry. Assembly of hydraulic elements, hydraulic plumbing, machine interface and troubleshooting is a key requirement. The entire course is d
18
February, 2020

Reliability engineering-Concept, Calculations, Techniques and Tools

18 to 20 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Reliability, Availability & Maintainability (RAM) are becoming very important aspects for the Product and Process Industries worldwide. The customers are well informed about the RAM’s requirements, and demanding certain target values for these probabilities. Considering the fact, that the Reliability Predictions are useful for the companies in the project bid stage itself to have a clear understanding of the design parameters and the goal setting gaps.
19
February, 2020

How to become an effective FMEA Practitioner as per combined AIAG & VDA Version

19 to 20 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
In today's competitive market environment, the industry has realized the fact that servicing unreliable products is a very costly proposition. To a large extent, reliability is built into the product during the design and development phase. Failure Mode & Effects Analysis (FMEA) is an essential ingredient of reliability engineering and is a very powerful and effective technique used for improvement in the methodology used for design, assembly, materials engineering, servicing etc., for a diverse range of products and processes. FMEA can be effectively applied in case of new developments, new technologies and components/assemblies or products which have inherent problems to anticipate & preve
20
February, 2020

Maintenance & Trouble Shooting of presses

20 to 21 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
The focal point and workhorse of the sheet metal shop is the press and maintaining a reliable press system is essential to face the fierce competition faced by today's press shops. In metal stamping, everything from poor quality parts to accelerated die wear and damage often is caused by poor maintenance. Many fabricators rely on ad hoc maintenance when a machine goes down, with all available resources focused to fix the problem. This approach works most of the time, but at a high cost. Whereas adhering to a press maintenance program leads to cost reduction by decreasing downtime, enhancing machinery output, and establishing a formal recordkeeping system for ongoing inspections. Preventive
24
February, 2020

BIW Welding Fixture

24 to 26 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
BIW Fixture Design. Body in White (B.I.W.) refers to the welded sheet metal components which form the vehicle's structure to which the other components will be married, i.e., engine, chassis, exterior and interior trim. Services: Designing of prototype and series production welding fixtures.
24
February, 2020

Hands-on Training in Spindle Assembly and Maintenance

24 to 29 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Spindle is the most sophisticated member in machine tool and plays a vital role for better performance, higher efficiency and responsible for quality of machined components and overall productivity. Assembly and Maintenance of spindle in Metal Cutting or Industrial Machinery is critical and skillful function. Engineers / Technicians involved in Assembly / Maintenance of spindles typically require special skills, specific tooling, a thorough knowledge of bearing applications with intense Training and relevant inputs.
25
February, 2020

Cost of Quality & How to reduce Cost of poor quality (COPQ)

25 to 26 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Cost of Poor Quality can make an organization lose 25% to 35% of sales amount due to variety of reasons like warranty, compliant servicing, scraps, redesign, resources and capacity loss due to rework and reprocessing, free replacement delivery, loss of management time, loss of orders, loss of interest in delayed payments and loss of customers. Cost is inversely proportional to Poor Quality. A quality complaint can lead to multiple ripple effects that can impact 10 X or more than just the replacement cost due to above reasons.
25
February, 2020

Effective Maintenance towards zero down time-Electrical aspects of CNC Machines

25 to 26 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
CNC machines are real Mechatronic systems, having electrical and electronic circuits interacting with mechanical actuators / sub systems. Diagnostics and root cause analysis is an important aspect of maintenance, which is most often ignored. Often the roots of a mechanical problem is in the electronics area and that of an electronic problem lies elsewhere. Thorough understanding of the CNC machine circuit diagram, Ladder diagram and CNC parameters is needed to find and fix the root cause to minimize MTTR (Mean Time To Repair) and effective planning of PMBF(Preventive Maintenance Before Failure) towards zero down time. Keeping this in view, Indian Machine Tool Manufacturers' Association (IM
25
February, 2020

Geometric Dimensioning and Tolerancing in Design through Manufacturing

25 to 26 February, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically.
27
February, 2020

"Finishing of Edges-Burr Management in Machining"

27 to 28 February, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
As long as there has been metal cutting, there have been burrs—an unwanted side effect of the process. Barring a revolutionary change, burr formation will always be a problem. With a few exceptions, conventional machining techniques always produce burrs. Burr prevention requires both conventional and non-conventional approaches. However, even when burrs are not produced, sharp edges left at the end of the machining process generally are not acceptable and require edge treatment. Burr removal represent unnecessary cost to the industry in various forms such as additional manufacturing, compensation, service, recall, and spoiling of the company image. Therefore, in most cases, it is a must ei
27
February, 2020

Manufacturing Automation using Robots

27 to 28 February, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
ROBOTS have been proven to deliver a host of benefits in a wide variety of manufacturing applications. Industries introducing robots to their production processes have typically seen a significant transformation in their productivity and efficiency, with higher levels of output, product quality and flexibility amongst the many other improvements. Though the robotic revolution in India is driven by the automotive industry, other applications like – machine tending, foundry, medical components processing, etc., are also growing.
02
March, 2020

Managing Capital Expenditure for Machinery & Equipments

2 to 3 March, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
Most Indian MSMEs consider CAPEX as avoidable expenditure rather than strategic investment. Either it gets decided by sporadic “opportunity deals” or it gets restricted to majorly “sustenance” at minimal cost, that too when there is no alternative. Often the decisions, intent and integration of CAPEX investments towards ensuring eventual Business Outcome also gets left to the top leadership. This tends to makes it unfair and ineffective way of managing CAPEX. Barring professional island of “Corporate Planning”, rest of the organization is neither aware nor competent to manage CAPEX. Considering this vital need; IMTMA is organizing a 2 day Seminar at Pune on “Managing Capital E
02
March, 2020

Hands-on Training in 5-Axis programming in CNC Machining

2 to 6 March, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Machining technology is progressing quickly, with advances in hard milling, high speed machining, chip thinning, live tooling on lathes, and many more. 5 axis Machining Centres form the latest in the series providing infinite possibilities as to the part sizes, shapes and complex profiles which cannot be machined in a single set up. Its multi directional approach to cutting tool ensures increased productivity, highest accuracy, rigidity and improved surface finish. 5 axis machining will enable single set up machining of sophisticated design components having widespread applications in aerospace, die/mold, energy and automotive sectors.
03
March, 2020

Hands on Training in Robot Programming

3 to 5 March, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Robots have been proven to deliver a host of benefits in a wide variety of industrial applications including Material handling/Assembly, Arc / Spot welding, Painting, Deburring, Plasma cutting etc. Industries introducing robots to their production processes have typically seen a significant transformation in their productivity and efficiency, with higher levels of output and consistent product quality. Yet another advantage with Robots is the flexibility in automation as they can be re programmed, whenever new products are launched.
04
March, 2020

Automated Productivity Measurement

4 March, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Industry 4.0 envisages the integration of the cyber world and physical systems. Automation of information is one key element that will result in quick and accurate decision making.
05
March, 2020

Sheet Metal Forming - Primer Course

5 to 6 March, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Metal forming technology, over the last few decades has gradually revolutionised and redefined concepts of manufacturing quality products at lower cost, both in high and low volumes, leading to greater flexibility in manufacturing of finished goods. Recent processes have stretched the technology frontier to greater lengths, providing a competitive edge to corporations in the business of manufacturing.
06
March, 2020

Practical Approach Towards Implementing Industry 4.0 in Manufacturing

6 to 7 March, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Industry 4.0 or “Smart Manufacturing” has become a buzzword in any International Conference and Trade Fair related to Manufacturing in last few years, covering the holistic-automated-integration of machine / process monitoring with production plan, logistics, vendor processes to Business Level ERP for real time communication and control of overall performance. All major economies are pursuing this concept vigorously and soon it could become a standard norm for Industry operation rather than an option.
09
March, 2020

Finite Element Analysis and Optimization

9 March to 18 April, 2020, 12/5, D1 Block, MIDC Chinchwad, Pune
The Finite Element Analysis is a powerful engineering analysis and has been widely used in engineering since 1950. The course “Finite Element Analysis and Optimization” is a 6 weeks comprehensive programme for fresh mechanical engineers who are aspiring to build their career as CAE Expert in product manufacturing domain.
10
March, 2020

Geometric Dimensioning and tolerancing in design through manufacturing

10 to 11 March, 2020, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Geometric Dimensioning and Tolerancing (GD&T) system eliminates ambiguities in engineering drawings and brings out the designer's intent very clearly. It ensures seamless communication between design, engineering, manufacturing and quality teams across the entire organization enabling them to work in a concurrent engineering environment. Application of GD&T system helps to reduce the manufacturing and inspection costs drastically.
13
March, 2020

Advanced Product Quality Planning and Control Plan

13 to 14 March, 2020, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes.

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